Rear Wheel Nut Torque 30 ft. The outer cover holding fixture. Use same quantity and thickness as were removed. Polaris measures chain length in number of pitches. Polaris Premium Antifreeze Fill the reservoir only after you have completely filled the cool- 2871534 Quart ing system at the radiator filler neck.
Remove the park lock spring. Remove wheel, brake caliper and wheel hub. Inspect the magnetic coil I in the output housing. G The correct front gearcase lubricant to use is 2. Save the manual to your computer forever. See Battery Installation on Refill using only distilled water. The ring may lose b Remove the expander.
Remove a slide bolt with a hex wrench. Remove the front hub from the drive shaft. Install piston D with a twisting motion while pushing inward. Gear Indicator Specifies what position. Remove bearing and the helical gear. Insert bearing carrier on drive shaft. There are exceptions in the steering, suspension, and engine areas.
Install piston D with a twisting motion while pushing inward. Position the shift forks up and so the the pins point 19. Polaris Premium Antifreeze Fill the reservoir only after you have completely filled the cool- 2871534 Quart ing system at the radiator filler neck. Gear Bolt Torque: Torque to 22 ± 2 ft. Due to constant improvements in the design and quality of production components, some minor discrepancies may result between the actual vehicle and the information presented in this publication. Remove the detent gear from the case. Torque cover bolts evenly to specification Spider Torque: 200 ft.
Pass the flame of a propane torch back and forth quickly over the area where the decal is to be applied until the surface appears slightly glossy. There are many illustrations to aid you during your job and easy to read text throughout the manual. Using a multitester set on D. The plastic inserts are easy Nuts to remove and install. Lay the gearcase on the side with the output cover facing up.
The manual can be saved to your computer forever. Install the small clamp on the boot. Remove the rest of the bearings from the shafts. This will ensure proper sealing when installing bolts and new Loctitet. Belt burnt, thin -Abuse continued throttle application when -Caution operator to operate machine within guidelines. Remove the air box cover and remove the two gas tank mounting bolts at the rear of the gas tank. Refer To Engine Service Data Pg.
Download a Sportsman repair manual straight to your computer in seconds and fix your all-terrine-vehicle now. Once bearing is at bottom of casting, support casting on outer edges so bearing can be 13. Seal this edge to cover on engine side Offset Spacer 8. Install pilot into valve guide. To service a Low Maintenance battery: A fully charged battery should be 12. This repair manual is an inexpensive way, your vehicle is functioning correctly.
Install puller adapter onto puller. Replace O--rings, seals, worn components. Turn drain screw out two turns and allow fuel in the float bowl and fuel line to drain completely. If oil level begins to rise, discontinue use and determine cause. Remove bearing and the helical gear. Shift weights should not be changed or altered without first having a thorough understanding the effects they have on belt to sheave clearance, clutch balance, engagement and shifting characteristics. If the bottom surface has worn flat, it may be used 2.
The self-locking properties of the nut or bolt are reduced or destroyed during removal. Refer to Chapter 2 for more information on winch installation and operation. Install new bolts and tighten to specified torque. Torque the brake lines to the proper thickness at 8 different points around perimeter of torque specification. Do not over tighten the wheel nuts.